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Make a very rough model of the body shell.Import a front and side view and scale to 1:10th.
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You can also download my files (next step) which I have attached to this Instructable and step through the timeline right from the beginning, to see how I created each element. In my opinion there is no better way than to learn than by getting neck deep in a project you enjoy.
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Teaching you how to use a CAD tool is beyond the scope of this Instructable, but I strongly recommend just diving in and trying it out. I used this project as an opportunity to learn how to use Fusion 360 (I am familiar with Solid Works, which I also am very fond of, but could never afford it for personal projects) Learn CAD
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Print the profiles on paper and cut Aluminium parts by hand on a bandsaw/scrollsawģD CAD tools are generally terribly expensive or terribly terrible but, to my absolute delight, Autodesk Fusion 360 is completely free to hobbiests and students.Use cheap motor/esc/servos/wheels from an old RC car.Print the body in pieces on a hobby 3D printer.Build the body by hand out of Styrene or Wood.Design around a readily available body.I was fortunate enough to be able to fund almost the whole project with vouchers I won from various Instructables competitions, but this means that my choices would not universally be the cheapest options, here are some ideas if cash is tight. The 3D modelling was by far the most time consuming.Īvailable Tools: No metal working facilities, hence why I chose laser cutting and carefully designed around having to do anything other than drilling and tapping afterwards.Īvailable Software: I am familiar with Solid Works, but now that Autodesk Fusion 360 is available free to hobbiests I used this as a project to learn on.
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Time: I wanted to get it done in 80 days for the 3D printing competition, this was a great motivation to keep working hard on it. Resiliant enough to actually drive (not a shelf queen!)Ĭost: I wanted to spend as little as possible (some further notes on that below).Use lots of metal in the design (I like how realistically heavy RC's drive).The first step when starting a project like this is to determine your goals and your limitations, these were mine, yours may be different. The goal of this instructable is twofold, for anyone who wants to replicate my project exactly, I will provide all of the files (including editable models) and instructions to do it, but more interestingly, I will try and explain my choices and processes so that anyone can take what I have learned and use it to build their very own one-of-a-kind RC car, based on mine, or straight out of their own imagination. After taking part in the Intel IOT Invitational and the Mediatek Linkit One challenge I found myself with a whole bunch of Amazon and Shapeways vouchers, so I decided it was time to make the dream a reality. For a long time I have wanted to build an RC car completely from scratch, but never quite had access to all of the tools required to do it by hand or been able to justify the cost of using rapid prototyping methods.